Wednesday, December 30, 2009

Creating a Lift

I had been wondering how I was going to make the finger hold for the middle drawer. I thought perhaps I would cut it at the table saw using the dado blade (too complicated a setup), or with a router bit (not deep enough of a cut). So I thought - why not just do it with hand tools? I was glad I did.

First I gathered the necessary tools (OK, this was after I had made a test run).

Next I marked out the depth.

Then I cut it with my cross cut saw. Incidently, this was the first time using the $5 Diston saw - it has a nice cross cut fleam. I also tried out the dozuki, but being a rip profile it didn't cut as well. (Really makes me rethink my next Lie-Nielsen purchase - maybe I don't need that cross cut saw after all!)

Next it's hogging out the waste with an aggressive setting on the shoulder plane. Followed up by lighter passes with the chisel. Finally using a card scraper to make it less 'rough'.

The practice piece shows the difference between one cut with a router and via hand. I like the hand one a lot better, and plus it was a LOT quieter!

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